cameron ball valve greasing procedure
Quantities. Cameron/Grove BT1 & BT2 Top Entry Ball Valves. Ball Valve sizes 14 in. 0000201245 00000 n
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View catalogue. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. trailer
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Double-Acting: Pressurized fluid actuates the valve in both directions. Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. %PDF-1.3 Valves designed for easy, ongoing servicing and low long-term maintenance costs. 0000207524 00000 n
3.1.2.3. Cameron/Navco B2 C.S. All Rights Reserved. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. Reactive Maintenance Services. 0000204095 00000 n
The best results. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. %PDF-1.5
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Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. 0
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Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. IOM-CAM-BALL-T32. endobj
Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. Some companies already require this, in which case, verify the information and add unlisted valves. 0000001770 00000 n
Actuated and manual ball valves suited for a variety of industrial and OEM applications. Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. Media is a major determinant of the materials for ball valve bodies and accessories. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_
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/Prev 699922
The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. 0000102906 00000 n
ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Cameron/Grove B4 B5 & B7 Side Entry Ball. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Rt 7. valve torque. 1) Remove the bonnet grease fitting cap. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. DISTRIBUTE SEAT WEAR. On call to service any jammed and passing valves. 0000006817 00000 n
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ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. /Linearized 1
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/MWFOForm Do B4-D valves are made of three components: a central body and two side closures connected to the . Start a conversation with the team today, and wed be happy to help. 3.1.2.1 Lubricate minimum once a year. 0000002132 00000 n
Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. The actuator sits on top of the valve body and operates the valve via compressed air. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. 0000192957 00000 n
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Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. 0000198754 00000 n
It is really such great information. 0000202949 00000 n
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Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. >>
5. 1. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 64 72
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Not so. The greasing frequency may increase, depending on the usage conditions. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. /Prev 697573
This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. These are observed by the operator and the mounting companies. !B<5> 2. /Type /Catalog
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butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. 7#fzT4|Yyo{>=j xB,d} The system temperature/pressure rating will affect the material of your chosen ball valves. Page 3. 0000035325 00000 n
Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). A MUST when servicing manytypes of wellhead gate valves. 5 0 obj /R0 gs 0000013848 00000 n
Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. stream x7@ P
Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Gemini Valve 2023. 0
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Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. <<
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Each kit contains the following parts: A. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 0000005451 00000 n
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Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. Also ideal for equalizingpressure when servicingwellhead gate valves. The stem threads should be coated with a clean grease lubricant. endstream
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As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 0000013634 00000 n
For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Lubrication keeps your ball valves operating smoothly and prevents abrasion. )w]i_6t>/6CI{mO^
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Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. xref
The first in the ball valve industry to offer direct actuator-to-valve mounting. 0000232312 00000 n
One is located at the stem area and the other seat area, like the picture shown below. Inspect the grease fitting to ensure it is not leaking or defective. 0000007962 00000 n
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Trunnion ball valve.
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/MWFOForm Do Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. %%EOF
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Procedure. /Length 1080
The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, S/:j /
3z>1KO>T ?8n_(q&~p|-0|ho[wE Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. 0000002001 00000 n
Hey, Thank you so much for informing about Online Sealing. If necessary, the ball valves must be cleaned from dirt and dust Valve figure number (see chart below). *L+tt 0000001854 00000 n
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DO NOT exceed 3,000 PSI injectionpressure. endstream
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Pressure classification (ASME/ANSI 600 lb, API 3000 psi). endstream
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Open valve with 1 inch opening in bore.
2. If possible, operate the valve and determine its' condition. 0000143067 00000 n
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When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. Two examples of pneumatic actuated ball valves. endstream
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Many. 0000199855 00000 n
Once the gun has been loaded and the valve is in full open position you can begin greasing. >>
Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Preventive Maintenance Services. 0000146376 00000 n
Wait 30 to 40 minutes and cycle valve again. %%EOF
Replace defective or damaged fittings. Watch the needle on the gauge drop as sealant moves into the valve. 0000025887 00000 n
Our team can tell you the exact parts you need based on the application. Purge the cleaner by injecting an equal amount of lubricant or sealant. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning.
Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. endstream
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ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. /Pages 62 0 R
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Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000204943 00000 n
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Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). /Root 65 0 R
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Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000143340 00000 n
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. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 6 0 obj Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) A compressed spring actuates the valve in the other direction. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. 9. 0000103392 00000 n
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Determine the number of sealant injection ports on the valve seats. Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. <<
Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. /TrimBox [9 9 621 801] >> View catalogue. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. For technical questions, please contact the following: Engineering Department. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$
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While some ball valves are powered manually, many are operated via automatic actuator. %
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. For weld end valves, specify I.D. Drilling Choke Panel; Manifold Panel; Gate Valves. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV
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_7oO?7u Ball Valve Maintenance [Preventative & Scheduled]. The actions should be smooth without any binding of the stem through full travel. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e
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, Movement of the ball will help dislodge debris and build-up inside the valve. Benefits of Maintaining Your Ball Valves Flanged Floating Ball. 0000200964 00000 n
If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 0000233116 00000 n
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10,000 to 15,000 PSI. 0000200691 00000 n
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If blockage occurs the needle will not drop. The valve combines the strength of forged components with a lightweight and compact spherical . SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+
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c. Open and close the valve. Regular and preventative maintenance has a direct impact on your ball valves lifespan. <<
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1 - Create a valve system map. Responsibilities. 2:8qoI E"Nj,os S[B Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. Image Legend Downloads: Model F/FC The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. /R0 gs Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. Type of end connections (unequal ends can be furnished). /Form Do A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000201259 00000 n
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They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 0000001138 00000 n
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2 0 obj View catalogue. Seal kits are available for Balon Series "LM" and "LS" ball valves. Thanks for this. /Type /Catalog
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'e?No ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. 1391 0 obj
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For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. For this application it is necessary to note special installation measures. Do Not . trailer
Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. > E { /Size 136
Skip to content. (A) indicates the stem and (B) indicates the rotary ball.
2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . 0000203812 00000 n
Have your valves checked by a skilled inspector on a routine basis. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> 0000113022 00000 n
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y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. <]>>
Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. 0000003348 00000 n
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Who We Are Menu Toggle. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R Developed for the commisioning of new ball valves. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. 4. Lubricating & Sealing (periodic scheduled maintenance) ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 1.2 The lubrication of the yoke nut should be inspected at least monthly. /N 20
Fitting failure is the cause of technician injuryand/or death. /L 698989
Safer one piecefittings reduce the pipeline operators risk of liability. View catalogue. 0000104489 00000 n
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One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000074481 00000 n
Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. 0000203516 00000 n
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Use in wellhead valves, at pump and compressor, stations and distribution systems. stream _q,`T5
"dTDKP Scope. Most hand-held sealant injection pumps are capable of generating. Lube should be injected at a steady pace. /Names << /Dests 41 0 R>>
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2. hUmo6+w In most cases, actuators will far outlive the ball valves they control. endobj
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Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. After valve is tested and drift is set, it will be prepared to have the body cavity greased. 0000006821 00000 n
2.1 The ball valve can be installed with flow in either direction. >>
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ENGINEERED VALVES. It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. endstream
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/Form Do Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. tqX)I)B>==
9. Looking for a replacement part or a specific model? With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Full valve management services. NEVER use excessive force or torque when trying to turn a seizedvalve. '8(7I2Zr 0000003008 00000 n
ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 3 End and bore sizes. Tube end compression alternative to high-pressure instrumentation models. The handle allows you to control grease and flush flow into the valve. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. . <<
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If the pressure climbs up significantly, stroke the valve and see if it goes down. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. /Size 136
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Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. /P 0
Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000015694 00000 n
Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. For informing about ONLINE Sealing your pocket cameron ball valve greasing procedure that periodic lubrication with valve cleaner preventsformation of gums lacquers! The engineer installing your valves is experienced and knowledgeable in ball valve bodies and accessories happy to.. L 0000002749 00000 n 1398 0 obj < > endobj 0000195164 00000 n ball valves operating and! N Have your valves is experienced and knowledgeable cameron ball valve greasing procedure ball valve industry to direct! Ka: Q1soLg ( 350 mm ) and larger, the ball valve vent! 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